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Sapphire Crystal Ingot Block

Sapphire Crystal Ingot Block

Sapphire Crystal Ingot

LED substrate level 2, 4, 6 inch crystal ingot is one of the current mainstream crystal products, the whole crystal ingot no bubbles, colorless, no impurities, stable quality. All kinds of square lump and shaped materials to meet customer customization needs.
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Products Description

Our Sapphire Crystal Ingot Block, available in 2-inch, 4-inch, and 6-inch sizes, represent the current mainstream in high-performance crystal products. These crystal ingots are free from bubbles, colorless, and contain no impurities, ensuring excellent transparency and consistency. Known for their stable quality, they are highly regarded for use in LED substrate production. Our ingot blocks are widely trusted by both domestic and international LED substrate processing enterprises, making us a core qualified supplier to the industry. We also offer a variety of square lumps and custom-shaped materials to meet the diverse needs of our customers, ensuring flexibility and adaptability for different applications. As a leading China crystal ingot block supplier, whether for LED substrates or other specialized applications, we offer a range of sizes and shapes, ensuring that our customers can access exactly what they need.


Sapphire Crystal Ingot Block

Sapphire Crystal Ingot Block Features

1. High Purity and Clarity: Our sapphire crystal ingots are free from bubbles, colorless, and contain no impurities, ensuring optimal transparency and clarity for various applications, particularly in LED substrate production.

2. Stable Quality: Manufactured with precision, our sapphire ingot blocks maintain consistent quality throughout the production process, meeting rigorous industry standards.

3. Available in Multiple Sizes: We offer sapphire crystal ingots in popular sizes such as 2-inch, 4-inch, and 6-inch, providing flexibility for different processing and application requirements.

4. Customizable Shapes: In addition to standard sizes, we can also provide square lumps and custom-shaped ingots, tailored to meet specific customer needs and preferences.

5. Reliable Supplier for LED Industry: Our sapphire crystal ingots are trusted by leading LED substrate processing enterprises, both domestically and internationally, establishing us as a core qualified supplier.

Application Scenarios

Semiconductor silicon wafer is the upstream of integrated circuit industry and is an important material for manufacturing integrated circuits.


Semiconductor silicon wafer manufacturing technology is difficult, the downstream application is wide, the market value is high, is the main application field of silicon wafer. Silicon is the starting point of the semiconductor industry chain, through the front and back of the entire chip manufacturing process, without silicon semiconductor industry will be like water without a source. The output and quality of silicon wafers directly restricts the entire semiconductor industry, and the development of many industries such as communications, automobiles, and computers further downstream, and is a key material for manufacturing chips.


Semiconductor products are mainly used in computer, household appliances, digital electronics, electrical, communications, transportation, medical, aerospace and many other fields.


Application Scenarios

Packaging and Transportation

The packaging should be able to withstand the impact, vibration, stacking and extrusion that may be encountered during transportation, while also it has to easy to load, unload and handle.

We use professional wafer box packaging. The wafer box is protected by a double layer bag, the inside is a PE bag that can be dust-proof, and the outside is a aluminum foil bag that can be isolated from the air. The two-layer bags are vacuum-packed. 

We will choose carton models according to different sizes of products. And between the product and the carton filled with shock-proof EPE foam, play a comprehensive protection. 

Finally choose air transport to reach the customer's hands. This allows customers in any country and region to receive the product in the fastest time.

We comply with the Material Safety Data Sheet (MSDS) rules to ensure that the products transported are free of harmful substances and will not cause environmental pollution and explosion and other possible hazards.


Packaging and Transportation

Enterprise Strength

Factory Area: 3000 sq


Process:

1. Shaping→2. Edge Profile→3. Lapping→4. Polishing→5. Cleaning→6. Packing→7. Transportation


Capacity:

Glass Wafer --- 30K pcs 

Silicon Wafer --- 20K pcs 

(Equal to 6in) 


Enterprise Strength

Quality Assurance

Quality inspection method: Product inspection in accordance with SEMI standard or according to customer's requirements, together with product COA.


Warranty period: In accordance with the contract requirements.


Quality system management:

●Organize production according to ISO9001 and other quality system standards.

Quality management system and measures:

●Establish a strict quality assurance system, the heads of all departments and quality engineers to ensure the coordinated operation of the quality system.

●Strengthen the quality inspection system, strengthen the process quality control

●Strict material quality control, ensure that the input materials meet the design requirements and technical specifications.

●Implement a timely filing system for technical data to ensure that all processing technical data is complete/accurate.


Quality control in the production stage:

●Production preparation stage: carefully organize relevant personnel to learn product drawings and technical rules, and improve the technical level of employees.

●Quality control of the production process: the implementation of a strict handover system, the previous step of the process to the next step of the transfer, should be detailed processing. At the same time, strengthen the quality inspection system to ensure the quality of each step of the process.

●Quality acceptance: All processes must be quality acceptance before proceeding to the next process.


Quality Assurance

Pre-sales and After-sales

Pre-sales Service

Professional technical support and commercial team to help you determine product specifications according to product use, and issue specifications.


On-purchase Service

Produce products according to the confirmed specifications and our process.


After Sale Service

We will respond to any product problems encountered by customers or process problems encountered by customers within 24 hours. We can choose from various forms of service, such as email, video conference and so on.


About Us PLUTOSEMI

Plutosemi Co., Ltd.  was established in 2019, headquartered in Nanhai, Foshan, focusing on the research and development, production, and sales of high-performance semiconductor materials. 

Advanced production capacity: We have three major production bases in China, with a monthly production capacity of 100000 equivalent 6-inch silicon wafers and 30000 equivalent 8-inch glass wafers, ensuring stable and efficient product supply for our customers.

High quality products: We provide efficient and stable product supply innovative solutions in the fields of glass wafers, silicon polishing wafers, epitaxial wafers (EPI), silicon on insulator wafers (SOI), and more. Our silicon wafers have the characteristics of ultra-thin, ultraflat, and high-precision, which can meet the needs of various high-end applications. Our glass and quartz substrates are also renowned for their high smoothness and precise aperture design.

Environment
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