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Single Crystal Sapphire Wafer

Single Crystal Sapphire Wafer

Sapphire Wafers

Single crystal sapphire wafer, made of high-purity aluminum oxide (Al2O3), are renowned for their outstanding thermal and electrical properties.
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Products Description

single crystal sapphire wafer, made of high-purity aluminum oxide (Al2O3), are renowned for their outstanding thermal and electrical properties. These wafers exhibit excellent thermal conductivity, superior thermostability, and infrared permeability, making them ideal for high-temperature and high-performance applications. Their high hardness and resistance to chemical corrosion provide durability in demanding environments, while their exceptional dielectric properties ensure reliable performance in electronic and optoelectronic devices. Widely used in industries such as aerospace, defense, and scientific research, single crystal sapphire wafers are also integral to the production of monocrystalline substrates, with applications ranging from high-temperature infrared windows to LED and semiconductor devices. As a leading China single crystal sapphire wafer manufacturer, we specialize in the production of high-quality sapphire wafers tailored to meet the diverse needs of industries worldwide.


Single Crystal Sapphire Wafer


Single Crystal Sapphire Wafer Specifications

Products Standard:

Product NameOrientationStandard SizeThicknessPolishing
Sapphire substrate
Sapphire wafer
<  0001> ±0.3°
< 11-20 > ±0.3°
< 10-10 > ±0.3°
< 1-102 > ±0.3°
Or other off-angle
10x10mm
10x5mm
5x5mm
20x20mm
100x100mm
Φ1" x 0.5mm
Φ2" x 0.43mm
Φ3" x 0.5mm
Φ4" x 0.65mm
Φ6" x 1.0mm
Φ8" x 1.0mm
Or others
0.1mm
0.2mm
0.5mm
1.0mm
2.0mm
Or others
Fine ground
Single side polished
Double side polished
Roughness: Ra < 3A(0.3nm)
(Epi-ready)


Technical Specifications:

Product NameSapphire single crystal substrate, Sapphire wafer, Al2O3 wafer
Crystal StructureHexagonal system
OrientationC-plane (0001), A-plane (11-20), M-plane (10-10), R-plane (1-102)
Lattice Constanta=4.748Å    c=12.97Å
Density3.98(g/cm3
Melting Point2040℃
Mohs Hardness9
Coefficient of Thermal expansion7.5  (x10-6/ oC)
Thermal conductivity
⊥c//c
23℃0.05526℃ 0.060
77℃0.0470℃ 0.041
Dielectric Constant~ 9.4 @300K  at A axis ~ 11.58@ 300K at C axis
PackingClass-100 Clean bag, in class-1000 clean room


Single Crystal Sapphire Wafer Features

1. Excellent Thermal Properties: Single crystal sapphire wafers have exceptional thermal conductivity, allowing for effective heat dissipation in high-temperature environments. This makes them ideal for use in applications where temperature control is crucial.

2. Superior Electrical and Dielectric Properties: These wafers possess outstanding electrical insulation properties, making them suitable for high-performance electronic and optoelectronic applications. Their dielectric strength ensures stable operation in sensitive devices.

3. High Hardness: Sapphire wafers are extremely hard, making them resistant to scratches and wear. This high hardness contributes to their longevity and durability in harsh environments.

4. Chemical Stability and Corrosion Resistance: Single crystal sapphire is highly resistant to chemical corrosion, ensuring long-term reliability even in the presence of aggressive chemicals or extreme environmental conditions.

5. Customizable Sizes and Thicknesses:  Single crystal sapphire wafers are available in various sizes and thicknesses, making them versatile for different industrial and research applications. Custom specifications are available to meet specific project requirements.

Application Scenarios

Semiconductor silicon wafer is the upstream of integrated circuit industry and is an important material for manufacturing integrated circuits.


Semiconductor silicon wafer manufacturing technology is difficult, the downstream application is wide, the market value is high, is the main application field of silicon wafer. Silicon is the starting point of the semiconductor industry chain, through the front and back of the entire chip manufacturing process, without silicon semiconductor industry will be like water without a source. The output and quality of silicon wafers directly restricts the entire semiconductor industry, and the development of many industries such as communications, automobiles, and computers further downstream, and is a key material for manufacturing chips.


Semiconductor products are mainly used in computer, household appliances, digital electronics, electrical, communications, transportation, medical, aerospace and many other fields.


Application Scenarios

Packaging and Transportation

The packaging should be able to withstand the impact, vibration, stacking and extrusion that may be encountered during transportation, while also it has to easy to load, unload and handle.

We use professional wafer box packaging. The wafer box is protected by a double layer bag, the inside is a PE bag that can be dust-proof, and the outside is a aluminum foil bag that can be isolated from the air. The two-layer bags are vacuum-packed. 

We will choose carton models according to different sizes of products. And between the product and the carton filled with shock-proof EPE foam, play a comprehensive protection. 

Finally choose air transport to reach the customer's hands. This allows customers in any country and region to receive the product in the fastest time.

We comply with the Material Safety Data Sheet (MSDS) rules to ensure that the products transported are free of harmful substances and will not cause environmental pollution and explosion and other possible hazards.


Packaging and Transportation

Enterprise Strength

Factory Area: 3000 sq


Process:

1. Shaping→2. Edge Profile→3. Lapping→4. Polishing→5. Cleaning→6. Packing→7. Transportation


Capacity:

Glass Wafer --- 30K pcs 

Silicon Wafer --- 20K pcs 

(Equal to 6in) 


Enterprise Strength

Quality Assurance

Quality inspection method: Product inspection in accordance with SEMI standard or according to customer's requirements, together with product COA.


Warranty period: In accordance with the contract requirements.


Quality system management:

●Organize production according to ISO9001 and other quality system standards.

Quality management system and measures:

●Establish a strict quality assurance system, the heads of all departments and quality engineers to ensure the coordinated operation of the quality system.

●Strengthen the quality inspection system, strengthen the process quality control

●Strict material quality control, ensure that the input materials meet the design requirements and technical specifications.

●Implement a timely filing system for technical data to ensure that all processing technical data is complete/accurate.


Quality control in the production stage:

●Production preparation stage: carefully organize relevant personnel to learn product drawings and technical rules, and improve the technical level of employees.

●Quality control of the production process: the implementation of a strict handover system, the previous step of the process to the next step of the transfer, should be detailed processing. At the same time, strengthen the quality inspection system to ensure the quality of each step of the process.

●Quality acceptance: All processes must be quality acceptance before proceeding to the next process.


Quality Assurance

Pre-sales and After-sales

Pre-sales Service

Professional technical support and commercial team to help you determine product specifications according to product use, and issue specifications.


On-purchase Service

Produce products according to the confirmed specifications and our process.


After Sale Service

We will respond to any product problems encountered by customers or process problems encountered by customers within 24 hours. We can choose from various forms of service, such as email, video conference and so on.


About Us PLUTOSEMI

Plutosemi Co., Ltd.  was established in 2019, headquartered in Nanhai, Foshan, focusing on the research and development, production, and sales of high-performance semiconductor materials. 

Advanced production capacity: We have three major production bases in China, with a monthly production capacity of 100000 equivalent 6-inch silicon wafers and 30000 equivalent 8-inch glass wafers, ensuring stable and efficient product supply for our customers.

High quality products: We provide efficient and stable product supply innovative solutions in the fields of glass wafers, silicon polishing wafers, epitaxial wafers (EPI), silicon on insulator wafers (SOI), and more. Our silicon wafers have the characteristics of ultra-thin, ultraflat, and high-precision, which can meet the needs of various high-end applications. Our glass and quartz substrates are also renowned for their high smoothness and precise aperture design.

Environment
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